1.two keys of pyrolysis plant: reactor and cooling system 2.main features: safety, no pollution, long service life, energy save
15T Capacity Waste Tyre Pyrolysis Machine
Dimension of reactor: D2800mm*L6600mm*16/18mm(thickness)
Processing Capacity: 15T
The whole pyrolysis equipment is composed by 12 systems, which are auto-feeder, pyrolysis reactor, heating system (including the waste gas recycling system), oil-gas separating system, heavy oil tank, cooling system, oil tank, waste dust removing system, safety device, vacuum system, draft fan.
1). Overview of pyrolysis plant:
The two keys of pyrolysis plant are reactor and cooling system.
A). Reactor directly decides the machine's safety and service life.
It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.
B). For cooling systems, there are two steps.
Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield.
2). Main features:
Safety:1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
2. Professional heating treatment and x-ray detection chamber are especially for welding.
3. Vacuum system/Water seal will prevent oil gas from going back to reactor and causing accident.
4. Professional thermometer, pressure gauge and safety valve.
5. It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.
Environment friendly:1. Well water dedusting system can avoid black smoke.
2. The exhaust gas will be recycled for heating reactor, no gas pollution.
3. Every junction of the reactor is in good sealing situation with professional sealing material.
Long service life:1. Material: Q345R special steel plate, thickness 16/18 mm.
2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
3. The service life of the reactor will be 8 -10 years
Energy saving:1. Well sealing for heating system, no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating .
3). Technical parameter:
15T Capacity Waste Tyre Pyrolysis Machine
