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Roller Die Wire Drawing Machine Unit (including pay-off machine,turnover box,take-up unit,controlling cabinet,etc)
Roller Die Wire Drawing Machine Unit (including pay-off machine,turnover box,take-up unit,controlling cabinet,etc)

1. Wire Drawing Machine 2. Application : For drawing of wire cord 3. Winding Drum Using Surface Spraying WC

Deadbeat Wire Drawing Machine/Straight line wire drawing machine

The Major Technical Parameter :

Specification

Pass

The Maximum  into Line

The Minimum into Line

Motor Power

Maximumspeed

Noise Level

350

6-10

Φ3.5 mm

Φ 0.6 mm

7.5 -11 kw

20 M/s

80-82 dBA

400

6-10

Φ4.2 mm

Φ0.75 mm

11-15 kw

20 M/s

80-82 dBA

450

6-11

Φ4.8 mm

Φ 1.0 mm

15-22 kw

18 M/s

80-82 dBA

500

6-12

Φ5.0 mm

Φ 1.2 mm

22-37 kw

18 M/s

80-82 dBA

560

4-13

Φ6.5 mm

Φ 1.4 mm

22-45 kw

18 M/s

80-83 dBA

600

4-13

Φ7.0 mm

Φ 1.6 mm

22-55 kw

16 M/s

80-83 dBA

The main mechanical indexes :

1, Winding Drum Using Surface Spraying WC Or Surfacing Processing, Hardness of HRC56-62

2,  Transmission Adopts Hard-toothed Surface Reducer, Planetary Reducer or Double enveloping worm gear and worm drive

3, Cooling Method : Mold Directly USES The Water Cooling, Winding Drum With Water and Wind Cooling Device, Satisfy Requirement of Drawing

TECHNICAL CONDITIONS OF WIRE DRAWING

1.DRAWING PASSES: 23 (Customized)

2.MATERIAL:LOW CARBON STEEL WIRE

3.INLET:      Φ1.8-Φ1.4MM

4.OUTLET: Φ0.416MM

5.RADIO REDUCTION:14.5%

6. FINISH PRODUCTS COMPRESSION RATIO:6-8%

7.TAKEUP SPEED: DESIGNED SPEED 14M/S

    NORMAL DRAWING SPEED IS 10-12M/S.

8.NOISE LEVEL: ≤85DB(A)

 

MECHANICAL PART

   1 1.MAIN STRUCTURE: TURNOVER,2 SETS OF CONE PULLEY,CONE PULLEY

       FISSION ON CHIP,SURFACE TREATED WITH WC,COATING THICKNESS IS 0.05MM

      2.DRIVE PART: COG BELT DRIVE.MAIN DRIVE USES ARC TOOTH;

        TIMING BELT USES IMPORTED BRAND(CONTINENTAL);

MAIN PARTS OF THE ENGINE USE SKF IMPORTED BEARINGS.

3. MAIN ELECTRICAL MACHINE:22KW VARIABLE FREQUENCY MOTOR.

4. WATER TANK USES STAINLESS STEEL MATERIALS;

INSIDE THE TANK EQUIPPED WITH MANUAL-CONTROL LEVEL SYSTEM;

COOLING LUBRICATION:SUGGESTING BIG CIRCULATION WITH SELF-COOLING.

5. BE EQUIPPED WITH A DRAWING DIE IN FRONT OF THE RACK;

FINISHED DIE-SET IS MADE OF BRASS.

6. BE EQUIPPED WITH STRAIGHTENING SET,STRAIGHTEN GEARING IS  INTEGRALLY PRESSED;

TILTING FORCE:<200N.

 

MAIN ASSEMBLIES

 

1.Cone pulley:packing separately,surface coating with tungsten carbide (double roll tube included),lifetime is ensured to be more than 20,000hours.

2.Transmission :the brand of timing belt is NINGBAO of Ningbo, brand of bearings is SKF.Thread round is overall quenched. (warranty period:1year)

3.Transducer:All use ABB/Mitsubishi products.

4.Sensing element: use TURCK,German.

5.Relay and other Low voltage electricals: Schneider,France.

6.PLC,display screens use SIEMENS/Mitsubishi products.  

7.The water tank use stainless steel materials.

Roller Die Wire Drawing Machine Unit (including pay-off machine,turnover box,take-up unit,controlling cabinet,etc)

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