This wire drawing machines adopt PLC data processing and the inverter applies 485 communication.
Wire drawing machines
The drawing of the welding wire includes rough wire drawing and fine wire drawing.
Rough wire drawing process is to draw the 5.5 welding wire material processed through the wire rod pre-treatment into φ2.45 wire. The 560-series wire drawing machine is used; Fine wire drawing is to draw the φ2.45 wire to various types of welding wire(φ1.6,φ1.2,φ1.0,φ0.9,φ0.8). The 400-series wire drawing machine is used.
Currently the commonly used wire drawing machines in the market are pulley wire-drawing machines and straight-line drawing machines. Straight-line drawing machines include horizontal straight-line drawing machines and vertical straight-line drawing machine.
HORIZONTAL COJOINED STRAIGHT-LINE ROUGH DRAWING MACHINE560/6
The 560/6 horizontal cojoined straight-line drawing machine is operated by PLC and with man machine interface, frequency converter, and 485 communication technology to realize skips of any reel, in the process of wire feed, any reel can be operated in combination with the application of touch screen as the operating panel of drawing parameters input and operation data display can monitor the drawing parameters and operation data of the equipment instantly. The cascading design matched with the speed ensures the stability of the operation. The process has functions of automatic computing of the compression ratio, weight automatically stop, wire broken prevention, security protection, operation helps and fault query. The pre-processing wires can be operated simultaneously to start and stop, the operating buttons and foot switch equipped at the reels and the separated operation panel are easy to operate. All these make the whole unit realize the advanced intelligent control.
Compared to traditional vertical wire drawing machines ,the horizontal straight-line wire drawing machines manufactured by our company, apart from the characteristics mentioned above, also ensure the consistency of the bending of the of the wires in the process of wire drawing and realize the minimum warping distance of the coiling out. Furthermore, the horizontal straight-in wire drawing machines are easy to maintain and operate.
The capstans are coated with tungsten carbide, the surface is brightly finished, which is rigid and wear without damaging the surface of the welding wires. The water cooling system can cool the capstan, spindles and bearings simultaneously. This raises the life spans of the bearings, but also ensures the cooling effect when the water is cut-off in short time. The whole machine realizes the advanced intelligent control with the leading level in industries and is applied to drawing various types of wires.
560/6 horizontal cojoined straight-line rough drawing machine technical specification:
Number | HL560/8 |
Diameter of Capstan(mm) | 560 |
Maximum Strength of Inlet Wire(mpa) | ~800-900 |
Drawing Times | 6~9 |
Average Compression Ratio | 25% |
Maximum Diameter of Inlet Wire(mm) | 6.5 |
Minimum Diameter of Finished Product(mm) | 2.3 |
Highest Drawing Speed(m/s) | ~12 |
Drawing Power(KW) One block | 22~30 |
Driving System | 1-4block: single-stage belt and reducer, 5-6 block: single-stagebelt |
Paying Off Manner | Wire rod pretreatment line |
Taking Up Manner | Wire taking up with constant tension controlled by inverter |
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Outer dimension (length*width*height) | About 9.3m*1.7m*1.6m |
HORIZONTAL COJOINED STRAIGHT-LINE ROUGH DRAWING MACHINE560/6
