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2012hotest newest design used tires/rubber reclaimed disintegrator for rubber granules
2012hotest newest design used tires/rubber reclaimed disintegrator for rubber granules

1 waste tires rubber pollutes environment 2 we can let it become wealth 3 our machine get rubber powder 4 get a clean world

ONE: Flow chart

Ring 

cutter

Steel 

separator

        Rim 

cutter

   Rubber  mixed  machine

Strip cutter

  ↓

Griddle

steel

Magnetic screening 

  ↓

Rubber powder

Feeder machine

Two: Ring cutter 

productivity

30pieces/hour

Electric power

3kw

 Tire size

650-1200type

Dimensions

1600*900*1550mm

weight

500kg

Three: Strip cutter

productivity

20pieces/hour

power

4kw

Tire size

650--1200type

Dimension 

1300*800*1600mm

weight

900kg

Four: Rim cutter

Productivity 

1000kg/hour

power

7.5kw

dimension

1150*1100*1250mm

weight

800kg

Five: Steel wire separator

Productivity 

60pieces/hour

Power 

11kw

Dimension 

1600*950*1300mm

Weight 

1500kg

Six: Rubber mixing machine

Feeding size

8-20mesh size

Output size

30-80mesh size

Productivity 

60-150kg/hour

Power 

25kw

Dimension 

1500*900*1300mm

Weight 

1500kg 

Seven: Work process

   

Step one: putting the whole tires on the ring cutter , fixing the tires on the stable of ring cutter machine, then opening PLC box, adjusting the size of cutting knives, starting to separate tires with steel and tires without steel wire

 Tires without steel wire feeds strip cutter go on next steps

 Tire with steel wire feed steel wire separator to on next steps

Step two: according to the buyers' requirement, then adjusting the size width of two cutting knives, adjusting different size of the strip width, finally making different strip size of tires strip.

Step three: directly putting strip tires to feed Block cutter machine, adjusting the size of the Rim cutter size, then making different Rim size

Step four: putting tires with steel wire to feed steel wire separator, then separating steel wire from waste tires .

 Sending the steel wire to steel factory 

 Sending the tires to feed rubber crusher , finally getting rubber powder.

 Step five: mainly machine(waste tires recycling machine)

 Its includes below:

 1. Rubber crusher: making big size tires into small sizes, and rubber powder

 2. Vibrating screen: conveyor the big rubber rim to rubber crusher, to make rubber rim into mesh rubber powder

 3. Rubber powder separating screen: separates different size of rubber powder

 4. Magnetic screening equipment : separates the steel wire from rubber powder

 5. Refinery crusher machine: making rubber powder into smaller pieces 

Eight :application of rubber powder

1. Sport venues: 

rubber runway, school stadium(playing yield), playground, kindergarten stadium, recreation ground, tennis court, basketball court, bowling alley, sideway

2.building/equipment: 

carpet lining, rubber floor tile, roof liners with covering floor, waterproof material, roof and wall water proof roll tube

3. Soil engineering/asphalt usage: 

drain-pipe, traffic, sideway barrier, railway sealing compound, asphalt deal with rubber, highway and road, lane laying.

4. Car industries: 

belt, school playground, floor mat of car and truck, rubber sealing strip, buffer , tire mat.

5. Pyroplasticity elastic body products: 

cable, sealing strips, carpet and floor, half gasing tires, conveyor tube, solid industries tires

6.other usage: 

building rubber powder for asphalt high way, people playground bottom, bottom lining carpet, compound rail way sleeper, mixed material for heavy traffic area, mixed with rubber and the mal plastic

Nine: application for different size of rubber crumb

 

1.    5 -12mesh: mainly used as sport venues, lawn, Children playground, and tennies court

 2.   12-24mesh size: mainly used for rubber floor, rubber lab mat, rubber deadening, etc

3. 24-40mesh size: mainly used as rubber product, sole, asphalt road

4.  40--60 meshi size: mainly made in water proof material, reduce belt, rubber material product

5. 60--80mesh size: mainly made in rubber product, tires, rubber blanket material

6. 100-120mesh size: mainly used as special rubber products, coating, painting

Ten:Application flow chart

Eleven: recycling flow chart

2012hotest newest design used tires/rubber reclaimed disintegrator for rubber granules

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