It is fully computerized numerical control technology, the whole mechaneaas performance is very stabilize, PLC automatic
Automatic twist wire machine is fully computerized numerical control technology, the whole mechane’s performance is very stabilize, PLC automatic programming, capacity storage, color touch-screen, Control is very easy. Twisted silk industry from the manual to automatic is a qualitative leap.
2,The main technical indicators:
Input Power : AC~220V 50HZ
Power : 2.4kW
Cut wire diameter : 5-120mm
Twisted wire feed speed : 2-2.5 root/min 1.4m/root.
Suitable wire : PP,PE.
Machine size : 5m x 1m x 1.8m
3,Installation and inspection:
As the machine’s cylinder move frequently, Installation with screw fixed to the floor, When you test the machine before you check the following points:
1, To check the mechanical connection is solid in all parts, the bolts loosening and damage, Check the electrical cabinet there any loosening and damage.
2, check the cylinder movement is normal or not.
3, check the carding wire part of the situation, turn off the machine inlet, put you hand to promote Mao's box, check is not good, a number of hair is not up to the required.
4, please use your hand rotating motor, observe the motor rotation is normal or not, especially observe the cutting wire knife is sharp or not, there is the phenomenon of death or not.
5, connected to the gas, check the leakage case, when the gas started (indicated on the pressure gauge needle turn to 5), use your hand to check each solenoid valve is normal or not. If the action is too fast then adjust pressure. Under normal circumstances, when the machine in the factory is adjusted Well.
6, to check the wires connected well or not , to note the line is not insulated were damaged
7, check the machine have grounded, requires that the machine must have a safe and reliable grounding. under the machine where there is a bolt for the grounding, grounding wire is greater than 2.5mm2.
4,Commissioning and running
1, check the wire to determine then sure there is Safe.
2, closed electrical cabinet of the power switch.
3, turn the power to start switch, power indicator light to show the power connected.
4, turn off the power supply, hand round the turning to see the wire number is right.
5, close the power supply into the computer's main screen
The screen is divided into Set Parameter,Manual Control,Inquire Product,Color Input four parts Composed.
Entered the Manual Control, the point of moving the motor running to see whether it is normal, then enter the Set Parameter to settings of the items
Cutter Large diameter:The large-diameter of cone-shaped brush
Cutter Small diameter:Small-diameter of cone-shaped brush, when the two diameters are the same, This means that it is a cylindrical brush
Retraction frequency:The speed of retraction, that mean how many length Per second (calculated by pulse )
Retraction Pulse:The total length of the retraction(calculated by pulse )
Walking motor frequency:Machine speed(calculated by pulse )
Brush length:the length of each brush
Blank Length:The length between the two brushes
Blank length of the front-end:If the first pulled out a brush should set this parameter blank, otherwise this parameter is 0Twisted wire time:Retracting movement is completed twisted wire motors continue to work time
When you have checked all the parameters , but if there are several colors, then enter the color input
color input length1,2,3,4,Note : the first color input length less than the actual brush 20, the sum of all parts less than the Brush length of Set Parameter 20.
5,Schematic and easily damaged parts description
The machine consists of four parts A . B . C . D.
A part of the wearing parts:
1,Carding wire sensors: carding wire is found not in order, you should watch carding wire sensor light is flashing, if the lights do not light that is damaged.
2,Carding wire wheel: the wheel is found to comb silk have choked to death on the description of the phenomenon of iron wheels are stuck with the phenomenon, need to open the Manual Control, the machine from automatically switch to manual, click on comb motor wire into the state of motion , when they heard the voice of the rules after the end of the click of a button. Note: Make sure that you look the auto-manual switch button, the end of manual operation, or start does not properly.
B part of the wearing parts:
1, The walking chain: the chain to walk must be stable, if stuck must to shut down, it was discovered when the tooth was bending you should use tools to corrected
2, counting sensor: This is a very important sensor, related to the size of brushes right or wrong, After a general start to run a small program, we can see whether it is normal sensors, such as the half-way there is a chain of teeth and there is no wire, and that is mean sensors and sensor wheel had not good contact, Then turn off the power manually rotating wheel sensor, adjusting the induction of teeth and the distance between the sensors. Note: If silk above the chain should be reversed.
C part of the wearing parts:
1, cut wire sensors:The method of examination with other sensors.
2, encoder: This is related to shred the exact location, the general normal operation of the machine, if the machine do a different one and one, please check the encoder front-end connectivity elastic, if the connection is no problem, that means the encoder are damaged, then you must change it .
D part of the wearing parts:
1,There is the two sensors of Walking part ,the inspection methods of two sensors like the other sensors.
2,Variable Frequency Motor: if you regulate the speed of usually, Rotary the knob after the transducer electric box, if you regulate the speed of the motor speed when machine retraction ,according to SET button to enter F2.6, then press SET button to adjust the data. After good you must to save it.
Automatic twist wire machine
