Wire Rope On-line Automatic Inspection System,Unique Principal;Unique Technology;Unique Method;Creative International Leading...
Wire Rope On-line Automatic Inspection System,Unique Principal;Unique Technology;Unique Method;Creative International Leading Technology of China;International certificate
TCK Wire Rope On-Line Automatic Inspection System, for the first time in the world, successfully realized the wire rope on-line automatic inspection on major equipment and important facilities, provides a more easier and reliable high-tech inspection method for customers to real time monitor the wire rope safety status, reliably prevent from wire rope brekage accident, scientifically reduce the rope cost and effectively improve the wire rope operation efficiency.TCK Wire Rope On-Line Automatic Inspection System consists of 4 main systems: Combined Inspection System, Multi-function Data Collection and Conversion Workstation, Sound-light Alarm System and TCK Terminal Command Controlling Center.
.Combined Inspection SystemOn-line fixed installation suitable for all-weatherWaterproof, quakeproof, greasy-dirt-proof and wide working temperature -35 ~ +65No need daily maintenance Single or double test point for each rope available.Remote commander control, real time continuous inspection in both moving directionon.On-line collection of various flaws informations, including fatigue.
.Multi-function Data Collection and Conversion WorkstationIntelligent, multi-channal, duoble-direction, automatic converting and transmitting systemModularized unit, combined configurationAnti-interference protectionDouble-assurance device with Yellow lighting pre-alarm indication and red lighting alarm for emergency.
.Sound-light Alarm SystemOn-scene sound-light alarm deviceGreen/yellow/red indicator for different level of rope safety statusManual and automatic setup for machine control.Safety braking (stop) when upper limit exceeds (red light)
.TCK Terminal Command Controlling Center.Automatic or manual alarm cancel set up.Wired or wireless transmissionNetwork compatible and alarm extensibleWindows + TCK dedicated data management softwareCenter processing system, responsible for inspection data daily analyseReal-time review or print flaws data analyse report, evaluation on residual capacity bearing and service life of inspected wire rope.
. Combined Inspection SystemFirst, install and fix the Combined Inspection System to testing points which should be mostly concerned and monitored, to realize the automatic testing during normal working procedure of wire rope. Its basic action is:1. TCK weak magnetic loader, make original rope magnetic field to be in order and get ready for detecting.2. High performance sensor component, collecting defect data and output original signal.
Regarding the vibration and horizental movement of wire rope in different hoisting machine, our system also equips with Flexible Follower Device or Stabilizer mechanism to ensure the wire rope passing through sensor head smoothly.
. Multi-function Data Collection and Conversion WorkstationMulti-function Data Collection and Conversion Workstation receive original test information, accomplish data conversion, preliminary data processing and storage, real time ouput defect signal to control center via wired or wireless communication.
. Sound-light Alarm SystemSound-light Alarm System gives alarm according to the result of Multi-function Data Collection and Conversion Workstation. According to the regulation of "Wire Rope On-Line Non-Destructive and Quantitative Inspection Method and Determinant Rule" issued by National Development and Reform Commission, make judgement to wire rope safety status.
. Terminal Command Controlling CenterTerminal Command Controlling Center, the nerve center of the whole monitoring system, consists of Center Processing module, Computor Hardware and Software, Network Comunication System and Display terminal. Its function is to made a comprehensive analysis to testing information collected by Multi-functional Data Collection and Conversion Workstation and give daily analyses result and deterioration trend of wire rope defects. User may search the current defect information or at any past moment information, including defect ststus, value, position, type, curve and deterioration trend. Testing result is available at any time through terminal display or printing.
System featuresTCK wire rope on-line automatic inspection system is fixed installing system based on the modern network technique. It is a kind of real time on-line automatic wire rope quantitative inspection system with features of high efficiency, high-speed, reliablity, maintenance-free and convenience.The system has rather high detection sensitivity and accuracy for wire rope external & internal defects; it is suitable for working conditions like open country, high-altitude operation, larger regional distribution and great importance of wire rope, such as mine coal, port and construction site.Handy installation: high-sensitivity sensor, large-capacity data acquisition device and other auxiliary facilities are installed once in respective proper position, with high precision and strong practicability;Convenient maintenance: characterized by multi-point fixed installation, high durability, long-term free of maintenance, wired or wireless data transmission channel, low investment, quick starting, handy operation and maintenance, low operation cost;High reliability and easy management: the whole system not only can provide reliable information for reference when making decisions for users but also can provide an analysis tool for experts; it is the most advanced and accurate on-line non-destructive and quantitative wire rope (cable) inspection and network monitoring system at present in the whole world;Strong targeted: The elastic mechanism and sliding translational follower device are designed to settle the situation --- like jumping and shaking to a different extent or limited translational movement existing in running of wire rope used in hoisting equipment -- to ensure accurate, stable and reliable monitoring result;Strong adaptability: full considerations are given to user environment such as temperature, humidity, strong wind and other physical environmental factors in original design, and various weathering performance and type tests have been completed in research experiment;Strong compatibility: it can be easily incorporated and compatible with existing multifunction control system established in major equipment and important facilities used in each industry.
Performance Indexes1. Inspection sensitivity: Amax = 5V/G Adjustable sensitivity value: A =2.6V/G2. Inspection accuracy: Pmax< 0.05% Actual inspeciton uncertainty on LMA: P<0.5%3. Inspection speed: Vmax = 30M/S Working speed: 0.2-13M/S4. Axial Indication value precision: 5 X 10-4M Proofreading error in inspection length: C< 10mm/100M5. Normal flaw value real-time accuracy rate: > 95% Damaging flaw value real-time accuracy rate: > 98% Limiting flaw value real-time accuracy rate: 100%6. Normal flaw value quantitative accuracy rate: > 90% Damaging flaw value quantitative accuracy rate: > 95% Limiting flaw value quantitative accuracy rate: > 98%
Wire Rope On-line Automatic Inspection System
