Detailed Product Description
Horizontal casting furnace:
Technical data:
1, Material: Copper cathodes
2, Output size: Ø90×25mm
3, Casting speed: 100300mm/min
4, Install power: 765kW, Melting furnace: 2*250kW; holding furnace: 220kW.
5, Casting temperature: 1,160°C1,200°C
6, Elevation angle: 020°
7, Casting frequency: 2080 times/min
8, Cooling water: D M water used as 1st cooling water; tap water as 2nd cooling water
9, Cooling temperature: ≤40°C
10, D M water consumption: 12m3/h; tap water consumption: 40m3/h
11, Shell length: ≥24m
12, Voltage of each launder: 90V, 120V, 150V, 180V, 240V, 340V, 380V
13, Holding furnace temperature: 1,150°C1,180°C
14, Maximum melting capacity: 1,400kg/h (normal 1,250kg/h)
Surface Mill:
Technical data
1, Shell O.D.: Ø90mm
2, Shell wall thickness: ≥8mm
3, Shell length: ≤23m
4, Milling thickness: 0.51mm
5, Driveshaft speed: 210rpm
6, Cutter running/rotary speed: 1,472rpm
7, Milling cutter diameter: 142mm
8, Milling cutter linear speed: 11m/s
9, Shell feeding speed: 0.61.2m/min(normal 1.1m/min)
Planetary rolling mill:
Technical data
1, Shell size: Ø88.5×24mm
2, Shell length: ≤23m
3, Size after rolling: Ø(46-50)×(2.0-2.8)
4, Rolling angle: 50°
5, Feed angle: 0~9° adjustable
6, Roll diameter: Ø270mm
7, Main motor power: 450kW 1,500rpm
8, Auxiliary motor power: 250kW 1,500rpm
9, Main shaft max speed: 365rpm
10, Rolling speed: 12~18m/min of rolled tube
11, Feeding speed: 0.7~1m/min
12, N2 consumption: 100~150m3/h
13, Cooling water with emulsion:12m3/h
14, Tap cooling water consumption: 50 m3/h
15, Feed-in force: 0~3,500kg adjustable
16, Compressed air consumption: 2m3/h
17, Gross weight: 75t
Three combined drawing machine:
1, Feed-in size: Ø46x2.2~Ø50x2.5
2, Max drawing force: 1st draw: 80kN, 2nd draw: 60kN, 3rd draw: 45kN
3, Max drawing speed: 1st draw: 40m/min, 2nd draw: 60m/min, 3rd draw: 80m/min
4, Main motor power: 110kW x 3
5, Basket diameter: Ø3,050mm
6, Max basket load: 1,000kg
7, Gross weight: 69t
Spinner block:
1, Drum Diameter: 2,200mm
2, Block height: 400mm
3, Max. drawing force: 55kN
4, Draw speed range: 0~800m/min
5, Feed size: Ø29×1.2mm
6, Typical product: Ø9.52X0.35mm
7, Min. finished tube size: Ø4×0.25mm
8, Max. coil weight: 1,000kg
9, Basket size: Ø3,050×1,400mm (height)
10, Feed metal: Copper and its alloy
11, Feed type: Cast-and-roll coil or extrusion tube
12, Process lubricant: Mineral oil
13, Block recycle basket seat: 6+1 PCS (excluding baskets)
14, Max. basket transfer speed: 19m/min
15, Total motor power: 470kW
On line annealor:
1, Total power: 880kW
2, Feed size: Ø9~Ø13
3, Operating speed: 0~500m/min
4, Coil basket size: Ø3,050mm×1,400mm (height)
5, Protection gas consumption: 100m3/h Pressure 0.6MPa
6, Cooling water consumption: Closed circuit recycle water 60m3/h Pressure: 0.4MPa
16, Equipment weight: 83t
17, Compressed air consumption: 0.8m³/min
18, Output quality & tolerances: in compliance with ACR standards
19, Control system:
Static tolerances: 0.1% (below 500m/mm)
Static tolerances: 0.5% (above 500m/mm)
20, Control system working conditions:
Indoor installation and use
Power voltage and frequency: 380V, 50Hz
Power voltage change range: +10%V/-5%V
Inner grooved machine:
1, Specifications of inner groove tube
O.D. | Fin Height | Fin Angle | Helix Angle | Bottom Wall Thickness |
Ø7 | 0.15~0.18 | 53° | 18° | 0.25~0.28 |
Ø9 | 0.18~0.20 | 53° | 18° | 0.28~0.30 |
Ø9.52 | 0.15(0.25) | 53°(40°) | 18° | 0.28(0.30) |
2, High speed motor: 35,000 rpm
3, Motor lubrication mode: Oil-gas lubrication
4, Drawing speed: 0~70m/min
5, Basket size: Ø3,050mm×1,400mm (or 800mm)
6, Hydraulic system pressure: 25kg/cm2
7, Hydraulic system flow rate: 20l/min
8, Pneumatic system pressure: 7kg/cm2
9, Compressed air consumption: 0.1m3/min
10, Cooling water consumption: 20l/min
11, Power load: 55kW
12, Pay off method: powered basket pay off
Level rewinder:
1, Tube size: Ø5~16mm
2, Wall thickness: 0.30~1.2 mm
3, Rewinding speed: 0~360m/min.
4, Min LWC O.D.: Ø610mm (24)
5, Expansion and shrinkage range: 5mm
6, Coil width: 150~400mm
7, Max O. D. (winding plate): Ø1,200mm
8, Max loading weight: ≤ 250kg/coil
9, Total power: 110kW
10, Hydraulic system max pressure: 6.3MPa
11, Hydraulic pump flow: 25ml/r
12, Compressed air pressure: 4~7kg/cm2
13, Compressed air consumption: 1m3/h
14, Total weight of the equipment: 17t
15, Basket size: Ø3,050x1,400mm
Continuous annealing furnace:
