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3D WIRE MESH PANEL MACHINE
3D WIRE MESH PANEL MACHINE

3D panel, one kind of steel frame sandwich boards, is made of steel wire mesh nets and EPS foaming board.

A)   SPECIFICATION OF 3-D PANEL

Length (mm)

Width (mm)

Thickness (mm)

Truss wire (mm)

Mesh size (mm)

2400-3000

1220

Max. 165

Φ2-3

50 x 50

60 x 60

100 x 100

Configuration

3m³/min, 0.7MPa

Production Capacity

Approx. 500m² / 8 hours

EPS core panel thickness

50-150mm

Density of EPS core panel required

16kg/m³

Wire required

Cold drawing galvanized steel wire

Compression strength: 550-750MPa

Distance between wire mesh net & EPS core panel

10-30mm

3D PANEL PROPERTY

Ÿ   Light in weight: its weight only 4kg/m2, and no more than 110kg/m2 ever after coated with cement on both side.

Ÿ   Large load-bearing capacity: a plate of 2.4m in height 1.22 in width, 110mm in thickness with cement coating, can bear axially over 77.4KN/m2, and horizontally over 1.95KN/m2.

Ÿ   Heat insulation and warmth-keeping: heat-resistance as high as 0.84m2.K/W, equaling that of a brick wall of 800mm thick.

Ÿ   Sound insulation:insulate as much as 45dB noise.

Ÿ   Enhancing the useful area:its thickness can be about 110mm with the cement coating ,which can enhance the 10~13% of the useful area.

Ÿ   Easy to install and splice:as designed ,the plate can be spliced into any flat shape, folding shape ,folding shape and curving shape: and it is easy to lay apparatus of electrical, water ,and gas inside the spliced structure ,its building efficiency can be as high as 24~28m2 per day per worker.

B)       MAIN EQUIPMENTS

1) WIRE MESH NET WELDING SYSTEM

1.1) Wire mesh net welding machine                    one set

Wire mesh net

Length

No limit

Width

1200mm

Mesh size

50/60/100 x 50/60/100mm

Wire diameter

Φ2-3mm

Connect load

45KVA

Capacity

1-1.5m/min

Overall size

2600 x 2300 x 1200mm

Overall weight

2500kg

Adopts hydraulic double edges blades to achieve cutting mesh net ends at one time

1.2) Wire circling machine with 25 units of coil shafts         one set

Wire circling machine unrolls big steel coil (50kg) into small coil; Besides, it also has

self-straighten adjustment device to

straighten the wire

Power: 550W, 380V, 50Hz

25 units of small coil are for feeding the wire on “X” axis

1.3) Rotary straighten wire circling machine               one unit

With wire rotary & straighten device for “Y” axis

Power: 1.5KW, 380V, 50Hz

Wire diameter: Φ2-3mm;

2)        3D PANEL AUTOMATIC WELDING LINE

3D Panel Welding Machine                       One set

Model

SD-01

3D panel size

3000 x 1200 x (70-170)mm

Diameter of wire

Φ2-3mm

Mesh size

50/60/100 x 50/60/100mm

Connect load

60KVA

Overall size

8000 x 1800 x 2200mm

Overall weight

3500kg

Capacity

50-75m²/hour

Adoption

MITSUBISHI PLC & SCHNEIDER touch screen

SCHNEIDER electronics

Coil platform for 24 wire coils

Wire feeding automatically & continuously

EPS core panel & wire mesh net fixing & feeding automatically & continuously

 
     
  

C)       AUXILIARY EQUIPMENTS REQUIRED

Air compressor

Capacity required

3m³/min

D)       APPLICATIONS

    

3D WIRE MESH PANEL MACHINE

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