DF-5701 is an in-line detecting device across belt for cement materials.
1. Product description
DF-5701 is an in-line detecting device across belt for cement materials. It is used for in-line detection of element components during material pile management and raw meal batching. The product is in a modular structure and can be installed around a belt without the necessity to cut it. When DF-5701 operates, the belt slides through the internal supporting tank of the measuring device to measure all materials flowing by. The whole detection process contacts no material and influences no belt operation. The measuring results are given once every minute, with the contents of elements and related quality control parameters being analyzed accurately. Effective control over the production process can be made according to the real-time detecting information of the analyzer to improve the production process, reduce the production cost and increase the product quality.
2.Performance indicators
Neutron source | 30 ~ 60ug 252Cf |
| Normal operating temperature | From -40°C to +60°C |
| Power supply | 220VAC±10%, 1Φ, 50HZ±5%, 6A |
| From detector to main unit | The standard is 25m |
| From signal processing cabinet to main unit | Double wire cable, 2,500m farthest, optical fiber to be used if father |
| Measurement principle | Prompt gamma neutron activation analysis (PGNAA) technology |
| Analyzing time | 1 minutes, to be set by the user |
| Standard analyzing elements | Calcium, silicon, iron, aluminum |
| Quality control parameters | KH, n, p, C3S, C2S, C3A, C2F, C4AF, burnability index, loss on ignition |
3.Product application
1)Material pile management
Material pile management system function
When multiple feasible batching schemes exist, choose the batching scheme with the lowest cost
Users can set up the priority of quality control targets, so as to execute the batching scheme best suitable for the requirements thereof
Provide the composition of each material pile for quality evaluation
Provide the material composition and quality required for meeting the quality target of material pile
Material pile management system advantages
Reduce the fluctuation of premix in composition
Increase the utilization rate of low-grade ores
2)Raw meal proportioning
Main display contents of raw meal proportioning system
Raw material composition (chemical analysis)
Target values of quality control parameters (KH, n, p, etc.)
Mixture composition (to be determined by DF-5701)
Feeding amounts for various raw materials (to be determined by the weighing scale)
Raw meal batching advantages
Rational use of raw materials to reduce costs
Reduce the fluctuation of raw meal in composition to increase the conformity rate
Increase the production capacity of kiln
Reduce the energy consumption
Reduce the failure rate of kiln
Extend the service life of refractory
Increase the clinker quality
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