Fully Servo Baby Diaper Machine 1-Produce 4 sizes of diapers (S,M, L, XL) by changing cutters 2-Main raw material auto feedin
Product name : baby diaper machine , diaper machine , baby nappy machine , baby diaper production line
Diaper specifications
Producing four size by changing the cutting tools: S, M, L & XLDiaper structure: with double mould wheels; with leak cuff, acquisition layer, non woven fabric face layer, top tissue, bottom film I(PE film), bottom film II (non-woven), leg elastic ribbonFront tape adopts 360°Omni-Directional leakage-proof system(patented)Holing device for side Phobic non-wovenWooden Pulp Crusher
Pulp rack, adopts automatic motor lifter, convenient for loading pulp roll, and can reload the pulp roll without stopping machineSaw-style high speed crusher, can crush treated, semi-treated and untreated pulpWooden pulp crusher: can convey the fluff evenly through the curved channel, and avoid the undermixing of fluff and SAP caused by the caking due to curved channelFluff and SAP Feeding Control
Fluff feeding controlled by inverter, can set feeding quantiy on LCD touch screen, fluff weight: S size 9g/pc, M size 11g/pc, L size 12.5g/pc, XL size 13.8g/pc(allowable deviation±5%)SAP continuous feeding controlled by inverter, quantity can be set on LCD touch screen, with limitation inspection & alarming and automatically recycle the surplus SAPEquipped with pressure relieving device to prevent the machine halting caused by jam
SAP Feeder: adopt American ACRISON mechanism
Raw Material Unwinding and Splicing
Auto unwinding by MITSUBISHI servo motor and auto splicing, auto tenstion controlling for following raw materials, splicing speed can be set on the LC touch screen:Phobic non-woven, philic non-woven, acquisition layer non-woven, upper non-woven, lower non-woven, bottom sheet I & bottom sheet II
When machine accelerate / decelerate and raw materials splice, the unwinding is stable, with manual splicingHeating System
Heating rotator’ temperature controlled by thermocouple and temperature controllerRotator’s heating elements adopt high quality heating tubePower lead-in and temperatursignal extraction done by mercury conducting ringAll heating rotators adopt cylinders, they lift and restoral automatically when machine stop and restartMain electric elements are imported and high quality
Air Feeding: air feeding by sub-air tube, which is connected to the main tube(water tupe), including oil-water separator
Driving System
Adopt shaft, gear box, time belts, differential gear, universal joint and multy-shaftsAopt integraltype of differential gear to minize the driving errorAdopts inverter to control the speedHot Melt Applicator Control and Coordination
Machine coordinates well with hot melt applicators, run and stop together automatically, can control manually as wellWith 0-10V DC glue tracking signalsLamps at gluing positions (voltage: 24V)Programmable Controlling System (Man-machine interface)
PLC Touch screen, rotatable and with English operation menu.Screen display information of raw meterial breaking splicing, finishing and air blower, pump trip offDefects rejection position and quantity can be setMachine speed, shift amount, rejection amount and total output displayed on the LCD touch screen, with 100% precisionBreakdowns recorded and displayed in the LC touch screenMain Parameters
Design speed: 600pcs/minuteStable working speed: 450~500pcs/minute(M size)Power supply: 380, 50HzPower: 200KWEfficiency: ≥97%Weight discrepance of finished product: ±5%Weight of machine: 40tonsMachine heading: facing machine, from right to leftMachine color: violetSize of main machine: 19.5m*3m*2.75mBaby Diaper Machine ( TZ-NK-500 )
