Detailed Product Description
Numeric jelly decorating machine.
Usually, a decoration product has different kinds of colors or ingredients. So how to make the machine working in a flexible way to suit the diverse situation is very important.
With our machien you can produce two different color at same time, the process can make a variety of chocolates as 3D carton decoration model and surface decoration (draw many kinds of characters, words and pictures on the surface)
Traditional Machine VS Numeric Decorating Machine
Items | OldTraditional Machine | New Numeric Decorating Machine |
Moving of conveyor belt | Motor driving, inaccurate | Servo system control, accurate |
Moving of depositing nozzles | Stepper motor control only vertical moving | Servo system control, accurate 3D moving. |
Moulds & trays assembly | Being locked on the conveying chains, locating by the motor step. | Movable and changeable, queuing on the conveyor belt, locating by the proximity switch. |
Hardware structure | Special designed, different parts closely related. | Modular, distributed. Standard and changeable. |
Software structure | Simple, attached to the mechanical hardware. | Modular design, powerful and intellectual brains to the hardware. |
Production technology | Being changed or adjusted through the mechanical hardware. | Easily to be changed or adjusted through the software. |
NewTechnical Descriptions:
1. Multifunction, all are applied and switched through software.
Decorating:mounting patterns;drawing with chocolate ingredients.
Miscellaneous:adding nuts,rice,cookies inside, coated with chocolate,and so on.
2. Modular struture,flexiable manufacturing system (FMS).
Control center: PLC plus touch screen.
Sub-systems: servo moving systems;temperature preservation systems;cooling and conveying systems.
All components and modules are standard and changeable easily.
3. Accurate and high-speed moving.
Piston moving precision:0.0005mm;
Minimal resolution of pumps:0.1ml;
Minimal decorating line: 1mm.
Continuously adjustable moving gears: 0%-100% the full speed.
4. Friendly interface, easy to operate.
Easy to program: the way of teaching and playback;
All products patterns can be saved and applied anytime through the software.
5. Stable running, high output and FYP.
All components are validated to industrial standards.MEBF (mean time between failures) is 5000 hours.
High speed servo system are moving with 48 nozzles efficiently, no bottleneck restrictions.
FYP(first pass yield) ≥ 98%
6. No harmful to envrionment and energy-saving.
No any harmful emissions, no heavy mental pollution or halogens.
All material and components are degradable and recycleable.
Equipped capacitor: AC220V,50/60Hz,6KW/one machine
I. Basic information | ||
Items | Parameters | Remarks |
Main material | 304 stainless steel | |
Conveyor belt material | Food degree PVC | |
Machine boundary dimension | LWH 2440*1182*1750mm | |
Width of conveyor belt | 500mm | |
Machine weigh | 950kg | |
Power supply | AC220V,50/60Hz,6KW | |
Earthing requirement | Earth resistance <10Ω | |
Compressed air | 0.6MPa;5L/Min | |
Standard mould or tray | 116pcs; LWH 450*225*30mm | |
Noise level | <30db | |
Environment requirement | Clean workshop furnished with A/C | |
I. Technical Sepcifications: | ||
Stroke Length(x,y,z-axis) | 80mm | |
Positional precision(x,y,z-axis) | 0.001mm | |
Minimal turning radius(arc,beeline) | 0.001mm | |
Maximal moving feed(x,y,z-axis) | 250mm/sec | |
Max.Capacity of A,B Pumps | 115ml | |
Minimal Resolution of A,B Pumps | 0.1ml | |
Maximal moving feed(Cylinders) | 16mm | |
Max Velocity of cylinders moving | 14.4mm/sec | |
ID of Filling-shot Nozzle | Inner Φ3, External Φ6.0 | 24pcs/per machine |
ID of Decoration Pouring Nozzle | Φ0.5,Φ1.0,Φ2.0 | 48pcs/per machine |
ID of One-shot Nozzle | 1.8Φ | 48pcs/per machine |
Volume of A,B Hoppers | 25L | |
