No water/binder/drying Hydraulic/physical press Low water/power/space consumption High strength/density Roller compactor
Roller compactor applications:
1.fertilizer:
2.powder material
zinc oxide, lead oxide, calcium chloride, calcium phosphate, High test bleaching powder, cryolite, chemical inhibitor, silica, Isophthalodinitrile etc.
3.chemical raw material, fine chemical material
Roller compactor operating principle:
Difference of Roller compactor type A and type B
Roller compactor technical parameter: type A takes SOP for instance,final granules are irregular/angular
Type Item | SG-240A | SG-360A | SG-500A | SG-600A | SG-650A |
Roller dia. | Φ240 mm | Φ360 mm | Φ504 mm | Φ600 mm | Φ650 mm |
Available roller width | 80/120/160 mm | 180 mm | 300 mm | 310 mm | 330 mm |
Roller rotating speed | 5 to 35 rpm | 3 to 26 rpm | 14 to 20 rpm | 12 to 18 | 10 to 16 |
Power of screw feeder | 4 kw | 7.5 kw | 11 kw | 11 kw | 15 kw |
Pre-pressure of accumulator | 5 Mpa | 6 Mpa | 8-10 Mpa | 8-10 Mpa | 10-14 Mpa |
Max. linear pressure | 65 kN/cm | 65kN/cm | 70(75) kN/cm | 70(75) kN/cm | 70(75) kN/cm |
Thickness of compacted material | 2 to 6 mm | 6 to 8 mm | 10 to12 mm | 12 to 14 mm | 14 to 16 mm |
Compacting productivity | 800 to 2,000 kg/h | 2,500 to 3,000 kg/h | 6,000 to 8,000 kg/h | 8,000 to 10, 000 kg/h | 10,000 to 12,000 kg/h |
Power of compacting machine | 11 kw | 30 kw | 75 kw | 90 kw | 110 kw |
granules output | 200 to 600 kg/h | 1,000 to 1,200 kg/h | 2,500 to 3,000 kg/h | 3,000 to 3,600 kg/h | 3,500 to 4,500 kg/h |
Final granules size | 1 to 5 mm | 1 to 5 mm | 1 to 5 mm | 1 to 5 mm | 1 to 5 mm |
Total power of whole line | 35 kw | 50 kw | 110 kw | 125 kw | 165 kw |
Size of feeder and compactor (l*w*h) | 1850*1500*1650 mm | 2350*2000*2400 mm | 3650*2250*2500 mm | 3660*2450*2700 mm | 4000*2600*3300 mm |
Weight of feeder and compactor | 2,500-3000 kg | 6,000 kg | 15,000 kg | 20,000 kg | 25,000 kg |
Delivery time | 25 day | 30 day | 45 day | 60 day | 60 day |
Roller compactor consists of screw feeder (upper taper) and double roller compactor
Roller compactor's peripheral equipments
Roller compactor primarily production steps
Roller compactor final granules variable shapes
Granules and rollers
Roller compactor line is being loaded into one 40ft. container. (SG-360A)
Chemical/mineral/fertilizer roller compactor