Concrete Batching Plant Monthly Capacity: Concrete Grade: Discharge Temperature: Chiller Plant:
Concrete Batching Plant
COMPACTXIM1.0A-RIM
2.3 1 supporting structure for receiving the platform with operating platform and maintenance platform, concrete discharge height 4750mm.
2.4 Access from mixer platform to weigher platform with 1 access ladder;
2.5 1 Two-part staircase leading to mixer platform, from left and reverses;
2.6 1 skip hoist for, gear brake motor 15KW, voltage/frequency;
2.6.1 Protection grid at the skip elevator track;
2.7 1 electro-mechanical cement weigher 1 compartment, maximum load 500kg;
1 electro-motoric vibrator;
2.8 1 electro-mechanical water weigher 1 compartment, maximum load 250kg;
2.8.1 1 water supply, including rotary flap value(s) and solenoid valve(s) free fall;
2.8.2 Water after batching devices;
2.9 1 common test device for setting down test and calibration weights (including test weights)
2.1 1 admixture addition.
2.10.1 1 admixture weigher device for liquid admixtures, 2 weighting container, located side by side;
Maximum load 50kg;
2.10.2 Control for admixture weigher/admixture batching device;
2.11 1 compressor, volume & pressure lank 150L;
2.12 Each 1 service cabinet on the mixer and on the weigher platform;
2.13 1 basic unit wiring with lighting;
2.14 1 control room;
Location: at the front side directly at the plant, layout of cables.
Aboveground with cable duct, cable length;
2.14.1 For Mixing Plant
2.14.2 1 control room, container design (arranged on ground level).
3plastic frame windows, length approx 4mm, width approx: 2560mm
2.14.3 1 air cooling unit;
3. Control and electrical equipment;
1 Liebherr automatic-controlling system (Type XLC-MPSII)
Auto-controlling for batching plant using microcomputer program;
1 HIGH VOLTAGE SWITCHBOARD, protection IP 54, fitted in a separate switchboard, including main switch;
1 MICROPROCESSOR BATCHING CONTROL.
Consisting of:
--Industrial computer system with monitor and keyboard and mouse;
For the hereafter mentioned function:
---Processing calculator for 4 different weighers;
---Coarse /fine batching;
---Tolerance monitoring
---After flow correction for the weighed components;
---Provisions for the connection of a recording printer;
---Provisions for online connection;
---Integrated data memory for mix designs, customers, orders, vehicles and statistics;
---Memory for up to 10000 mix designs;
---Storage for 1500 customer addresses;
--- Storage for 10000 site addresses;
--- Storage for 500 concrete transporting vehicles;
--- Storage for 10000 orders;
---Statistics for produced concrete quantity;
---Statistics for clients;
---Statistics for material consumption for each component;
Configuration of the batching part:
--Up to 3 components of aggregates;
--Up to 3 components of cement and additives;
--Up to 1 components of water;
--Up to 2 components of additives;
4 cement storage and batching
4.1 cement silo for setting up to the cement silos at the front. (Provided by customer)
4.12 steel foundation
4.13 1 sets cable ducts for cement silos provided by customer;
4.14 3 silo baromat(s) (over and under pressure safety device) for cement silo, provided by customer;
4.15 3 weld in sleeve(s) with mounting pipe for silo maximum level indicator;
4.16 3 weld in flange for the cement exhaust air fitter;
4.17 3 set(s) weld in sleeve(s) for the cement aeration;
4.2 Installation of cement screw /filler screw for setting up cement silos at the front;
4.21 Installation parts for 3 conveyor screw(s);
4.22 control for screws;
4.23 3 electric silo filling indicator system(s) for binding agent;
4.24 3 electrical equipments for the silo filling indicator system for binding agent;
4.25 3 exhaust vibrator air filter for binding agents;
Textile filter ;( filter material cotton B 6)
Cable, coating RAL 9006, white aluminum, filter area 20m2, clean air residual dust content <20mg/Nm3)
4.26 control for 3 cement silo fitter;
4.27 3 aeration system(s) for binding agents;
4.28 control for 3 aeration(s)
5* In-line compartment silo and belt weigher, arrangement straight;
5.1* In-line compartment silo painted, capacity 105M3(3 units), number of compartment: 3(3*35m3), 6 single gates;
Set up on steel foundations;
5.2* WEIGHER DEVICE, consisting of:
5.3* 1 belt conveyor, maximum load 3500kg, belt width 800mm, rubber belt cleaner;
Material sensor for cutout of conveyor belt with a conveyor advance;
5.4* Vibrator, moisture, pneumatic;
6. Special Packing
Packing according to Chinese rules;
7. Painting
7.1 Pre-treatment sand blasted;
7.2 steel parts galvanized;
7.3 primer coat;
7.4 Painting, RAL 9002, grey white,
Concrete batching plant