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End Caps of PU Filter Continuous production line
End Caps of PU Filter Continuous production line

make PU filter end caps and seals of various shapes like round, square, and ellipse in a continuous way.

INTRODUCTION
Continuous production line for PU filter end caps are a kind of specialized equipment used to produce rigid and half-rigid PU filter end caps. Its operation principle is as follows: Raw materials are injected into moulds automatically running along a preset locus after being agitated in the low-pressure reaction injection machine. Then after inserting a element,the injected mould will be transferred onto the streamline with mating fixtures, waiting for ripening and hardening into shape.
Constituents of the equipment (Click on the name of each part to see its picture) 

Continuous production line for PU filter end caps is consisted of and. Model R2S machine with a LCD touch screen as the man-machine interface employs NC automatic turntable to complete material injection into the mould. The turntable is driven by digitalized ETN200 double-axle servo-controller.Model R2S machines features are listed hereby:1. Module design with the integration of controller, actuator and operational panel.2. Location through point to point method between two axles, clearance compensated through a slant line.3. Huge resource for software-conducting operation and information memory.4. Two axles utilize DC servo-motors with fully-closed circuit control system.Model LJ machine uses mechanical contouring method to finish material injection with an automatic turntable, which is driven by a mechanically-driven speed-variable electromotor and has a template below. Such machine has the advantage of low price, suitable for mass, uniform and simple production.Model X conveying line with speed-adjustable function for curing air-filters is a kind of special auxiliary equipment for making PU polyfoam products, moving in a smooth and reliable way. Baking channel of the line adopts electrical heating with evenly-distributed temperature.

Technical parameters

1. Power supply380 V 50 Hz

2. Total power65 -100 KG(In accordance with the relevant article in contract)

3. Linear conveying speed1 6.5 m/min

4. Three types of the line available in terms of different workstation number68, 64 and 60 workstations.

There are three lengths of the line for choice, that is, 15 m, 16 m and 18 m depending on the contract. The production line is mated with automatic opening and closing fixtures.

End Caps of PU Filter Continuous production line

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